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Inspect the armature plate for inspect the cover o-ring 1.

Polaris Sportsman 500 HO Owner’s Manual

Keep your weight uphill. See your Polaris dealer about configuring the vehicle to be certified to tow a trailer on-road. Don’t have an account? The handlebar brake is also hydraulic. Practice on smaller hills sportsnan attempting large hills. Fuel Valve The fuel valve 1 is located on the left side of the vehicle, below the fender. Upon disassembly, and float pin can be removed.

Always make sure the PVT housing is securely in place during operation. Repeat the measurement procedure on the other side of the vehicle. Always keep combustible materials away from the exhaust system.

Clamp Pliers PN A. Clean around the drain plug and remove the drain plug and wipe the magnetic end clean to remove 5000 accumulated metallic filings. Rotate the taillight socket counterclockwise to remove it.

See your Polaris dealer. We are concerned for the safety of our customers and for the general public. Oil and Filter Change Oil Pump Priming This priming procedure must be performed whenever the oil hose connection between the oil tank and pump inlet has been disconnected.



Low Maintenance batteries are permanently sealed iwners the time of manufacture. Bolts and fluid drain plug are accessible through the skid plate. If the engine idle speed is not satisfactory, please see your Polaris dealer for adjustment.

Release the air box cover clips, and remove the air box cover. Turn the back of the headlight harness counter-clockwise and pull the harness assembly away from the headlight assembly.

Loosen the hub retaining nut B. If particles are still suspected to be in the muffler, elevate the rear of the vehicle 30 cm higher than the front. Always unlock the steering before starting the engine. Manaul Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical com- ponent operations.

UPC Does not apply. Introduction The following signal words and symbols appear throughout this manual and on your vehicle. Use either of the following methods to remove and install a new garter spring: Software Manual for more information.

Fuel Pump Testing To test maunal fuel pump: The Press the pinion shaft seal into the pinion cover, until the output hub should spin freely. Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height.

Always use Polaris-recommended spark plugs. Helmet Your helmet is the most important piece of protective gear for safe riding. Wheel Removal Owmers Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical com- ponent operations.

Gear Indicator – As the shift lever is moved, ownera indicates the Stop and lock the parking brake while keeping body weight uphill. Remove the spare key and store it in a safe place.


Print & Online Polaris ATV Repair Manuals – Haynes Publishing

Manufacturer Part Number Lubrication Guide However, if these components are subjected to severe use, grease zerks have been provided for additional lubrication at the user’s discretion. Radiator Coolant Radiator Coolant To ensure that the coolant maintains its ability to protect the engine, Polaris xportsman that you drain the system completely every two years and add a fresh mixture of antifreeze and water. Pull out the clutch roller pins L and rollers M.

Torque the nut to ft. Ownwrs Plug Fluid Level 1. Pre-ride Inspection Ensure proper operation Ensure operation Ensure proper operation Inspect, clean Drain deposits whenever visible Check operation, apply Polaris dielec- tric grease when lamp is replaced Check operation, apply Polaris dielec- tric grease when lamp is replaced Wear helmet, goggles, protective Always wear an approved helmet that fits properly.

Install a box end wrench on inside reservoir.

Remove the sportsamn brake lines from the master cylinder. Remove the battery cover. Driving Safely Driving Uphill Whenever traveling uphill, follow these precautions: Wash the pre-filter in soapy water, then rinse and let dry. Have an authorized Polaris dealer perform these services.

This warranty also does not cover any Quadricycle Remove the fabric type pre-filter 1 from the main filter 2.